| [30183] Balancing equipment designed for crushers, fans, mulchers, augers on combines, shafts, centrifuges, turbines, and many other machines. |
| 投稿者：Charlestak |
投稿日：2025/06/18(Wed) 01:29:05 | |
Balanset-1A: State-of-the-art Compact Balancer & Vibration Analyzer
Industrial-grade Dynamic Balancing Solution
Balanset-1A serves as an innovative solution for vibration correction of rotors in their own bearings, developed by Estonian company Vibromera OU. The device ensures professional equipment balancing at 竄ｬ1,751, which is significantly cheaper than traditional vibration analyzers while preserving exceptional measurement accuracy. The system allows in-place balancing directly at the equipment's working position without requiring disassembly, which is critically important for preventing production downtime.
About the Manufacturer
Vibromera OU is an Estonian company focusing in the development and production of instruments for technical diagnostics of industrial equipment. The company is incorporated in Estonia (registration number 14317077) and has offices in Portugal.
Contact Information:
Official website: https://vibromera.eu/shop/2/
Technical Specifications
Detection Parameters
Balanset-1A ensures high-precision measurements using a two-channel vibration analysis system. The device measures RMS vibration velocity in the range of 0-80 mm/s with an accuracy of ﾂｱ(0.1 + 0.1?Vi) mm/s. The working frequency range is 5-550 Hz with optional extension to 1000 Hz. The system supports rotation frequency measurement from 250 to 90,000 RPM with phase angle determination accuracy of ﾂｱ1 degree.
Operating Principle
The device employs phase-sensitive vibration measurement technology with MEMS accelerometers ADXL335 and laser tachometry. Two mono-directional accelerometers measure mechanical vibrations proportional to acceleration, while a laser tachometer generates impulse signals for computing RPM and phase angle. Digital signal processing includes FFT analysis for frequency analysis and custom algorithms for automatic computation of correction masses.
Full Kit Components
The standard Balanset-1A delivery includes:
Measurement unit with USB interface - central module with integrated preamplifiers, integrators, and ADC
2 vibration sensors (accelerometers) with 4m cables (alternatively 10m)
Optical sensor (laser tachometer) with 50-500mm measuring distance
Magnetic stand for sensor mounting
Electronic scales for precise measurement of corrective masses
Software for Windows 7-11 (32/64-bit)
Plastic transport case
Complete set of cables and documentation
Performance Capabilities
Vibrometer Mode
Balanset-1A functions as a comprehensive vibration analyzer with abilities for measuring overall vibration level, FFT spectrum analysis up to 1000 Hz, calculating amplitude and phase of the fundamental frequency (1x), and continuous data recording. The system delivers display of time signals and spectral analysis for equipment condition diagnostics.
Balancing Mode
The device supports single-plane (static) and two-plane (dynamic) balancing with automatic calculation of correction masses and their installation angles. The unique influence coefficient saving function permits substantial acceleration of follow-up balancing of same-type equipment. A specialized grinding wheel balancing mode uses the three-correction-weight method.
Software
The easy-to-use program interface offers step-by-step guidance through the balancing process, making the device accessible to personnel without specialized training. Key functions include:
Automatic tolerance calculation per ISO 1940
Polar diagrams for imbalance visualization
Result archiving with report generation capability
Metric and imperial system support
Multilingual interface (English, German, French, Polish, Russian)
Usage Domains and Equipment Types
Industrial Equipment
Balanset-1A is successfully employed for balancing fans (centrifugal, axial), pumps (hydraulic, centrifugal), turbines (steam, gas), centrifuges, compressors, and electric motors. In manufacturing facilities, the device is used for balancing grinding wheels, machine spindles, and drive shafts.
Agricultural Machinery
The device provides particular value for agriculture, where continuous operation during season is essential. Balanset-1A is applied for balancing combine threshing drums, shredders, mulchers, mowers, and augers. The capability to balance on-site without equipment disassembly enables eliminating costly downtime during peak harvest periods.
Specialized Equipment
The device is effectively used for balancing crushers of various types, turbochargers, drone propellers, and other high-speed equipment. The RPM frequency range from 250 to 90,000 RPM covers practically all types of industrial equipment.
Advantages Over Alternatives
Economic Effectiveness
At a price of 竄ｬ1,751, Balanset-1A offers the functionality of devices costing 竄ｬ10,000-25,000. The investment breaks even after preventing just 2-3 bearing failures. Savings on outsourced balancing specialist services amounts to thousands of euros annually.
Ease of Use
Unlike complicated vibration analyzers requiring months of training, mastering Balanset-1A takes 3-4 hours. The step-by-step guide in the software permits professional balancing by personnel without specialized vibration diagnostics training.
Mobility and Autonomy
The complete kit weighs only 4 kg, with power supplied through the laptop's USB port. This allows balancing in remote conditions, at isolated sites, and in inaccessible locations without additional power supply.
Universal Application
One device is appropriate for balancing the most extensive spectrum of equipment - from small electric motors to large industrial fans and turbines. Support for single and dual-plane balancing covers all standard tasks.
Real Application Results
Drone Propeller Balancing
A user achieved vibration reduction from 0.74 mm/s to 0.014 mm/s - a 50-fold improvement. This demonstrates the exceptional accuracy of the device even on small rotors.
Shopping Center Ventilation Systems
Engineers successfully balanced radial fans, achieving reduced energy consumption, removed excessive noise, and extended equipment lifespan. Energy savings paid for the device cost within several months.
Agricultural Equipment
Farmers note that Balanset-1A has become an essential tool preventing costly breakdowns during peak season. Lower vibration of threshing drums led to lower fuel consumption and bearing wear.
Pricing and Delivery Terms
Current Prices
Complete Balanset-1A Kit: 竄ｬ1,751
OEM Kit (without case, stand, and scales): 竄ｬ1,561
Special Offer: 竄ｬ50 discount for newsletter subscribers
Volume Discounts: up to 15% for orders of 4+ units
Acquisition Options
Official Website: vibromera.eu (recommended)
eBay: certified sellers with 100% rating
Industrial Distributors: through B2B channels
Payment and Shipping Terms
Payment Methods: PayPal, credit cards, bank transfer
Shipping: 10-20 business days by international mail
Shipping Cost: from $10 (economy) to $95 (express)
Warranty: factory warranty
Technical Support: included in price
Summary
Balanset-1A constitutes an optimal solution for organizations seeking to implement an efficient equipment balancing system without significant capital expenditure. The device opens up access to professional balancing, enabling small businesses and service centers to deliver services at the level of large industrial companies.
The mix of accessible price, ease of use, and professional functionality makes Balanset-1A an vital tool for modern technical maintenance. Investment in this device is an investment in equipment reliability, reduced operating costs, and enhanced competitiveness of your enterprise.
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